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Soft Pack Depalletizing

In the modern production and logistics industry, the soft packaging depalletizing process is crucial for material handling and flexible production. When faced with challenges such as heavy, toxic, or dusty goods, manual handling poses high risks and is labor-intensive. Traditional non-vision-based automated depalletizing solutions are inefficient, inflexible, and struggle to adapt to different types of goods and sizes.

To address these challenges, 3D vision-based depalletizing technology has emerged. It offers a cost-effective solution that can accurately identify and handle various types of soft packaging bags, jute bags, and other goods. This technology effectively deals with complex scenarios such as deformations and wrinkles, and it is highly compatible with different pallet configurations, including oversized pallets. It significantly improves work efficiency, reduces labor costs, minimizes error rates, and demonstrates exceptional adaptability and flexibility across diverse application scenarios.

Performance

Near Field of View2240mm*1490mm@1.6m
Far Field of View7000mm*4660mm@5m
ToF Resolution640*480dpi
RGB Resolution1600*1200dpi
Range Accuracy<1%(@2m≤5mm)
Frame RateMax28fps

Typical Object Point Clouds and Recognition Performance

Soft Pack

Point Cloud
Recognition Performance

Empty Pallet

Point Cloud
Recognition Performance

Advantages

Long distance and wide field of view

Wide field of view (70° × 50°) and long working distance (up to 5m), handling ultra-high and large pallet sizes (2m × 2m × 2.3m) easily.

Environmental Adaptability

Resistant to ambient light interference and factory lighting conditions, ensuring stable and reliable operation.

Flexible Integration

Compatible with various robot brands (six-axis, four-axis, pedestal) and supports flexible deployment in single or dual workstations.

AI recognition

Recognize new materials without registration, support identification of plain colors, complex patterns, deformed or wrinkled soft packaging, and empty pallet detection.

Pallet-friendly

Compatible with typical pallet configurations, such as six-way, five-way, and square pallets.

Application Cases

The actual working effect of soft package grasping
Software operation effect

Automated Depalletizing of Plastic Granule Soft Packaging

The project site requires handling oversized pallets (2m × 2m × 2.3m), which are difficult to manage with conventional solutions. Additionally, the site has limited space and is subject to scattered sunlight, resulting in significant ambient light interference. These conditions pose severe challenges for equipment installation and vision recognition capabilities. Moreover, the client has set a high cost-effectiveness requirement, making it crucial to strike a balance between performance optimization and cost control.

  1. Capable of managing oversized pallets (3.5m × 2.2m × 2.3m) and supporting dual-pallet deployment with adaptive empty pallet recognition.
  2. Equipped with a column robot, which effectively reduces the footprint and lowers costs, meeting the client’s budget constraints.
  3. The entire system was deployed in just three days.
  4. The system is designed to resist interference from ambient light, especially from skylights.
  5. The pick-and-place recognition rate reaches 99.9%, with a recognition cycle time of less than 3 seconds.

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