Soft Pack Depalletizing
Manual depalletizing of heavy, toxic, or dusty soft packs poses significant safety risks and drives up labor costs. While traditional automation offers an alternative, it often lacks the flexibility and precision needed for diverse goods and complex scenarios.
LuminWave’s 3D vision-based depalletizing technology is the intelligent solution. It accurately identifies and handles various soft packaging, from bags to jute sacks, even when dealing with deformities or wrinkles. Highly compatible with different pallet types, including oversized ones, our system boosts efficiency, slashes labor costs, and minimizes errors—delivering unmatched adaptability for your most demanding depalletizing tasks.
Performance
| Near Field of View | 2240mm*1490mm@1.6m |
| Far Field of View | 7000mm*4660mm@5m |
| ToF Resolution | 640*480dpi |
| RGB Resolution | 1600*1200dpi |
| Range Accuracy | ＜1%(@2m≤5mm) |
| Frame Rate | Max28fps |
Typical Object Point Clouds and Recognition Performance
Soft Pack
Empty Pallet
Core Advantages
A 70°×50° field of view and 5m working distance effortlessly handle oversized pallets up to 2.3m in height.
Unaffected by ambient light or factory lighting for reliable performance in real-world conditions.
Compatible with major robot brands (4/6-axis, pedestal) and easily deployed in single or dual-workstation layouts.
Identifies new materials without pre-registration, handling plain colors, complex patterns, and deformed soft packaging with empty pallet detection.
Works seamlessly with common pallet types, including 5-way, 6-way, and square-entry designs.
Cases
Automated Depalletizing of Plastic Granule Soft Packaging
- Challenges
This depalletizing project must overcome a unique set of stringent conditions. The core requirement is to handle non-standard oversized pallets (2m×2m×2.3m), a task for which conventional solutions are inadequate. This challenge is compounded by tight spatial constraints and exacerbated by significant ambient light interference from scattered sunlight, posing a direct threat to reliable vision recognition. Furthermore, all of this must be achieved under the client’s high cost-effectiveness requirements, demanding an optimal balance between performance and budget.
- Key Highlights & Achievements
Oversized & Dual-Pallet Mastery: Effortlessly manages large pallets (3.5m×2.2m×2.3m) and supports dual-pallet workflows with intelligent empty pallet identification.
Compact, Cost-Saving Design: A column robot integration slashes the system’s footprint and cost, delivering exceptional value.
Rapid 3-Day Deployment: Achieved full system commissioning in just three days, minimizing operational disruption.
Ambient Light Immunity: Reliably performs under challenging conditions, including direct skylight interference.
99.9% Recognition Accuracy: Ensures ultra-reliable operation with a recognition cycle of under 3 seconds for maximum throughput.
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Contact Us
Fill out the form to get more information about LuminWave.
We will reply to you as soon as possible.
- sales@luminwave.com
- 19157800366
