Filling-port Position
Tank truck loading operations are fraught with challenges—from health hazards like dust and toxic gases to rising labor costs and high staff turnover. While many seek automation for a solution, true success requires unparalleled precision and reliability.
LuminWave’s ToF camera delivers exactly that. With millimeter-level accuracy and robust performance even in challenging conditions, it quickly identifies the filling-port’s position and shape, guiding the discharge nozzle into perfect alignment. Suitable for both solid materials like coal and ore, as well as liquids like hydrochloric acid and petroleum, our technology enables fully automated, efficient, and safer loading operations.
Composition
- 3D Depth Camera
- Explosion-proof Camera
- Compatibility:Compatible with various PLC protocols.
- Rapid Delivery:Short lead times for bulk delivery.
- Low-Development Effort:Universal algorithms for flexible invocation of recognition and positioning functions.
- Operating System: Windows 11 Professional
- CPU: Intel i5-8600
- Memory: 16G RAM
- Storage: 512G High-Speed SSD
Configure Camera
- 3D Depth Camera
- Explosion-proof Camera
Algorithm Software
- Compatibility:Compatible with various PLC protocols.
- Rapid Delivery:Short lead times for bulk delivery.
- Low-Development Effort:Universal algorithms for flexible invocation of recognition and positioning functions.
IPC
- Operating System: Windows 11 Professional
- CPU: Intel i5-8600
- Memory: 16G RAM
- Storage: 512G High-Speed SSD
Applications
Bulk loading of materials such as sand, gravel, fertilizers, feed, cement, and other solid substances.
Loading of liquid materials such as hydrochloric acid, sulfuric acid, caustic soda, petroleum, and other liquid substances.
Process
Core Advantages
Employs advanced algorithms to deliver high-precision recognition results.
Compatible with major PLC protocols (Siemens, Mitsubishi, ModbusTCP, etc.) for simplified operation.
Built to resist dust and moisture, ensuring reliability in harsh environments.
Features built-in HDR, noise reduction, and distortion correction for superior image clarity.
Immediately outputs tank mouth XYZ coordinates, drastically cutting positioning time.
Supports single (vertical/inclined) or dual-camera setups to suit diverse scenario needs.
Camera section is explosion-proof, backed by a complete test report.
3D imaging remains stable and accurate in both no-light and strong-light conditions.
Cases
Case 1: Bulk loader- Cement Loading
- Camera Type: Non-explosion-proof camera
- Orientation: Vertical downward angle
- Installation Height: 1.4 meters above the tank mouth
- Mounting Location: attached to the bulk loader
- Accuracy: ±10mm
- Response Time: Outputs PLC XY coordinates within 1 second
- Results: Nearly 50 validation tests have consistently demonstrated successful material loading into the tank mouth.
Point Cloud Effect
Algorithm Effect
Case 2: Bulk loader- Cement Loading
- Camera Type: Non-explosion-proof camera
- Orientation: 55° downward tilt
- Installation Height: 2 meters from the tank mouth
- Mounting Location: Mounted on a gantry frame
- Accuracy: ±15mm
- Response Time: Outputs PLC XY coordinates within 1 second
- Results: Nearly 50 validation tests have consistently demonstrated successful material loading into the tank mouth.
Point Cloud Effect
Algorithm Effect
Case 3: Loading Arm - Caustic Soda Loading
- Camera Type: Non-explosion-proof camera
- Orientation: Vertical downward angle
- Installation Height: 2.7 meters above the tank mouth
- Mounting Location: attached to the loading arm
- Accuracy: ±10mm
- Response Time: Outputs PLC XY coordinates within 10 second
- Results: The project has been successfully accepted, with nearly 200 validation tests all confirming the material is being accurately loaded into the tank mouth.
Point Cloud Effect
Algorithm Effect
Products Recommendation
Contact Us
Fill out the form to get more information about LuminWave.
We will reply to you as soon as possible.
- sales@luminwave.com
- 19157800366
